FACILITIES

Process Behind Our Products

Our textile products are crafted through a detailed process, starting with yarn procurement and followed by dyeing, weaving, and stitching. At every stage, we conduct thorough quality checks to ensure the highest standards and a defect-free product. After final inspection, each item is carefully packed and delivered, maintaining our commitment to quality at every step.

Yarn Procurement

Yarn procurement involves sourcing and purchasing yarn from suppliers to meet production requirements. It includes evaluating quality, price, and delivery timelines to ensure cost-effectiveness. Effective procurement ensures consistent supply and timely manufacturing processes.

Dyeing

Dyeing is the process of adding color to yarn or fabric through various methods like immersion, spraying, or printing. This stage involves selecting the right dyes for colorfastness and quality. The fabric is carefully dyed to achieve the desired shades while maintaining its integrity and texture.

Weaving

Weaving involves interlacing the dyed yarns on a loom to create fabric. The process is highly precise, as the yarns are woven together according to specific patterns and densities. This stage determines the fabric’s texture, strength, and overall quality, ensuring it meets design specifications.

Stitching

In the stitching phase, the woven fabric is cut and sewn into the desired product shape. Skilled workers or machines assemble the parts, whether it’s a garment or a home textile product, ensuring precise measurements and seamless finishing. This stage is essential for achieving the final product’s fit and finish.

Final Inspection

After stitching, the product undergoes a thorough inspection to check for defects like fabric flaws, stitching errors, and color inconsistencies. Quality control teams evaluate each piece to ensure it meets company standards. Products that pass inspection are prepared for the final stage, while those that don’t are corrected or rejected.

Packaging & Delivery

Once the products pass final inspection, they are neatly packed for shipment. Packaging is done in a way that ensures the product remains in top condition during transport. The finished goods are then delivered to retailers or directly to customers, completing the textile production process.

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204, Kamarajapuram North,
Senguthapuram, Karur - 639 002.

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